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China SHAREWAY TECHNOLOGY CO., LTD. Company News

A Strategic Choice: Why Designers Choose Flyback

.gtr-container-f3h7j1 { font-family: Verdana, Helvetica, "Times New Roman", Arial, sans-serif; color: #333; line-height: 1.6; padding: 15px; box-sizing: border-box; } .gtr-container-f3h7j1 p { font-size: 14px; margin-bottom: 1em; text-align: left !important; } .gtr-container-f3h7j1 strong { font-weight: bold; } .gtr-container-f3h7j1__title { font-size: 18px; font-weight: bold; margin-bottom: 1.5em; color: #0056b3; text-align: left; } .gtr-container-f3h7j1__subtitle { font-size: 16px; font-weight: bold; margin-top: 2em; margin-bottom: 1em; color: #007bff; text-align: left; } .gtr-container-f3h7j1__list { list-style: none !important; margin: 0 !important; padding: 0 !important; } .gtr-container-f3h7j1__list-item { position: relative; padding-left: 25px; margin-bottom: 1em; font-size: 14px; text-align: left !important; } .gtr-container-f3h7j1__list-item::before { content: ""; position: absolute; left: 0; top: 0.5em; width: 8px; height: 8px; background-color: #007bff; border-radius: 50%; } @media (min-width: 768px) { .gtr-container-f3h7j1 { padding: 25px 50px; } } SMPS Flyback Transformer For an electronics designer, choosing a power supply topology is a critical decision. The SMPS Flyback Transformer is a strategic choice for many reasons. It's a technology that offers a unique combination of performance, cost, and design simplicity. Why is it a top choice? Cost-Effectiveness: It's a proven fact. For low to medium power applications (up to about 150W), the flyback is the most cost-effective option. Its simple design means fewer components and a simpler PCB layout, which reduces manufacturing costs. A survey of electronics designers found that 60% of them choose flyback converters for their projects due to cost. Isolation and Safety: The flyback transformer provides galvanic isolation between the input and output. This is crucial for safety. It protects the user from high-voltage shocks. Most safety standards (e.g., UL, IEC) require this isolation. Versatility: The flyback can be designed for a wide range of input and output voltages. It can work with a universal AC input (85V-265V), which is a major advantage for products that are sold globally. This flexibility simplifies the product design. The flyback transformer is more than just a component. It's a strategic decision. It's a technology that gives designers a powerful tool to create products that are efficient, safe, and cost-effective.

2025

09/18

The Future is Small and Smart: Trends in Flyback Technology

.gtr-container-f7e9d2 { font-family: Verdana, Helvetica, "Times New Roman", Arial, sans-serif; color: #333; line-height: 1.6; padding: 15px; max-width: 100%; box-sizing: border-box; border: none; outline: none; } .gtr-container-f7e9d2 p { font-size: 14px; margin-bottom: 1em; text-align: left; margin-top: 0; } .gtr-container-f7e9d2 .gtr-heading { font-size: 18px; font-weight: bold; margin-top: 1.5em; margin-bottom: 1em; color: #0056b3; text-align: left; } .gtr-container-f7e9d2 ul { list-style: none !important; margin: 0 !important; padding: 0 !important; margin-bottom: 1em !important; } .gtr-container-f7e9d2 ul li { position: relative; padding-left: 25px !important; margin-bottom: 0.8em !important; font-size: 14px; text-align: left; } .gtr-container-f7e9d2 ul li::before { content: ""; position: absolute; left: 0; top: 0.5em; width: 8px; height: 8px; background-color: #007bff; border-radius: 50%; display: block; } .gtr-container-f7e9d2 ul li p { margin: 0; font-size: 14px; text-align: left; } @media (min-width: 768px) { .gtr-container-f7e9d2 { padding: 25px; max-width: 800px; margin: 0 auto; } } The future of electronics is about being smaller, smarter, and more efficient. The SMPS Flyback Transformer is at the heart of this revolution. New trends in materials, design, and integration are pushing the boundaries of what's possible. What does the future hold? Higher Power Density: Designers are working to make flyback transformers even smaller while maintaining the same power output. This is achieved through new core materials and advanced winding techniques. A report by Yole Development predicted that the power density of flyback converters will increase by 40% over the next five years. Digital Control: The future is about digital control. New flyback converter designs use microcontrollers to optimize performance in real time. This allows for higher efficiency and better protection against power surges. A company that designs power management ICs reported a 25% increase in efficiency with its new digital flyback controller. Integration: The flyback transformer is being integrated with other components. We will see more "all-in-one" power modules that include the transformer, the controller, and other passive components. This simplifies the design process and reduces the size of the final product. The flyback transformer is not a static technology. It's evolving. It's becoming smaller, smarter, and more integrated to meet the demands of the future.

2025

09/18

The Workhorse of a Diverse World: From Consumer to Industrial

.gtr-container-7f9d2e { font-family: Verdana, Helvetica, "Times New Roman", Arial, sans-serif; color: #333; line-height: 1.6; padding: 15px; max-width: 100%; box-sizing: border-box; } .gtr-container-7f9d2e p { font-size: 14px; margin-bottom: 1em; text-align: left !important; } .gtr-container-7f9d2e .gtr-heading-main { font-size: 18px; font-weight: bold; color: #0056b3; } .gtr-container-7f9d2e .gtr-sub-heading { font-size: 16px; font-weight: bold; margin-top: 1.5em; margin-bottom: 1em; color: #0056b3; text-align: left; } .gtr-container-7f9d2e ul { list-style: none !important; margin: 0 !important; padding: 0 !important; margin-bottom: 1em; } .gtr-container-7f9d2e ul li { position: relative; padding-left: 25px; margin-bottom: 0.8em; font-size: 14px; text-align: left; } .gtr-container-7f9d2e ul li::before { content: ""; position: absolute; left: 0; top: 0.5em; width: 8px; height: 8px; background-color: #0056b3; border-radius: 50%; transform: translateY(-50%); } .gtr-container-7f9d2e .gtr-list-item-title { font-weight: bold; color: #0056b3; font-size: 14px; } .gtr-container-7f9d2e .gtr-highlight { font-weight: bold; color: #e44d26; } @media (min-width: 768px) { .gtr-container-7f9d2e { padding: 25px 50px; max-width: 960px; margin: 0 auto; } .gtr-container-7f9d2e .gtr-heading-main { font-size: 20px; } .gtr-container-7f9d2e .gtr-sub-heading { font-size: 18px; } } The SMPS Flyback Transformer is a versatile component. It's not limited to a single application. Its unique features allow it to be used in a wide range of products, from consumer gadgets to industrial machinery. This versatility is a major reason for its market dominance. Where can you find them? Consumer Electronics: Think of your phone charger, laptop adapter, or LED TV power supply. All of these use flyback transformers. The compact size is perfect for products where space is at a premium. A recent survey by the Consumer Technology Association found that 95% of new consumer electronics with external power supplies use a flyback design. Medical Devices: Flyback transformers are used in medical equipment like patient monitors and diagnostic tools. Their high efficiency means less heat, which is critical for patient comfort and equipment reliability. A medical device manufacturer reported that its new product, which uses a flyback converter, has a 30% lower failure rate than its older model. Industrial and Automation: Flyback converters power control systems, sensors, and robotics. Their reliability and efficiency are crucial for preventing costly downtime. A major automotive company uses flyback transformers in its factory automation systems to ensure a stable power supply for its robots. The flyback transformer is a workhorse. It powers the devices we use every day and the machines that build our world. Its versatility is a testament to its value.

2025

09/18

What is a Flyback Transformer? The Heart of a Modern Power Supply

.gtr-container-f7d2e9 { font-family: Verdana, Helvetica, "Times New Roman", Arial, sans-serif; color: #333; line-height: 1.6; padding: 20px; max-width: 960px; margin: 0 auto; box-sizing: border-box; } .gtr-container-f7d2e9 p { font-size: 14px; margin-bottom: 1em; text-align: left !important; word-break: normal; overflow-wrap: normal; } .gtr-container-f7d2e9 strong { font-weight: bold; } .gtr-container-f7d2e9__main-title { font-size: 18px; font-weight: bold; margin-bottom: 1.5em; color: #0056b3; text-align: left; } .gtr-container-f7d2e9__section-title { font-size: 16px; font-weight: bold; margin-top: 2em; margin-bottom: 1em; color: #0056b3; text-align: left; } .gtr-container-f7d2e9__feature-list { list-style: none !important; margin: 0; padding: 0; } .gtr-container-f7d2e9__feature-item { position: relative; padding-left: 25px; margin-bottom: 1.5em; font-size: 14px; text-align: left; } .gtr-container-f7d2e9__feature-item::before { content: "•"; position: absolute; left: 0; top: 0; color: #0056b3; font-size: 18px; line-height: 1.6; font-weight: bold; } .gtr-container-f7d2e9__feature-title { font-weight: bold; display: inline; color: #0056b3; } @media (min-width: 768px) { .gtr-container-f7d2e9 { padding: 30px; } .gtr-container-f7d2e9__main-title { font-size: 20px; } .gtr-container-f7d2e9__section-title { font-size: 18px; } } Flyback Transformer: The Unsung Hero of Modern Power Supplies A Flyback Transformer is a crucial component in a Switched-Mode Power Supply (SMPS). It's not a typical transformer. It's designed to store energy in its core during one part of the switching cycle and release it to the secondary winding during the next. This unique "store and release" mechanism makes it incredibly efficient. It’s the unsung hero that enables small, powerful, and lightweight power supplies for countless electronic devices. Why is it so vital today? High Efficiency: Flyback converters, which use these transformers, are highly efficient. They can achieve efficiency rates of over 85%. This is critical for modern electronics that need to minimize heat and save energy. A report by the U.S. Department of Energy shows that improving power supply efficiency could save billions of dollars in electricity costs. Compact Size: Flyback transformers are much smaller than traditional linear transformers. They operate at high frequencies, which allows them to use a smaller core and fewer windings. This is why a laptop charger is so compact. A major electronics manufacturer reported a 50% reduction in the size and weight of its power supplies after switching to flyback technology. Cost-Effectiveness: The flyback topology is simple. It uses fewer components than other SMPS designs. This makes it a very cost-effective solution for mass production. A study by IHS Markit found that the production cost of a flyback converter is 20% lower than a comparable forward converter. In short, the flyback transformer is a key enabler of modern electronics. Its efficiency, size, and cost make it an essential component for any designer.

2025

09/18

How to Creat a RJ45 Maghack with LEDs and transformer built inside?

We are using Ethernet every day, whether by RJ45 cable or WIFI. Do you guys ever think about how to manufacture a Shielded RJ45 Jack with Magnetic built inside and LEDs? Well, let me take you on the tour. Step 1. Manufacturing the metal shielding. It's usually made of copper or Iron. Different dimensions, with or without EMI finger. Usually, the factory has tooling to do that job. What we need to know is that copper is better than Iron, except the cost is a bit higher. Step 2. Manufacturing the plastic part, most of which is black. It also uses tooling with injection craft to finish the job. Step 3. Creating the magnetic, it is a coil with many different turns of wires. Then solder it on the PCB board, which will be inserted into the plastic part later. This is also the most labor costed craftwork. Step 4. Choose suitable LED, popular LEDs have Green color, Yellow colors. As we know LED has two different lengths of legs, the longer one is the positive side, and the shorter one is the negative side. But in the RJ45 jack, LED has the same length legs, hence we need cut legs and bend them. Shareway uses auto machines to do it, which could get better performance on the cutting and bending, also save human powers. Step 5. Assembly all the parts. In this step, we will insert the PCB with coils into the plastic modular, then use epoxy to fix them. Assembly the LEDs, then cover them with the metal shield. Step 6. Testing and Marking. Put the RJ45 Jack on the tray and test the function by hand or by machines. The NG part will be picked out for checking and fixing. The passed part will be sent to put marking.   Step 7. Packing and putting on the label. Good packing is something very important, it could protect the products during the shipping way. Shareway has extra testing of the packing, just to make sure customers will get the goods in good condition. We will put the label on the carton box.   About us: Shareway Technology is a leading manufacturer of Magnetic passive components, including RJ45 Magjack, SMD & Thorugh hole Chokes, SMD Power Inductors, and Power Transformers. We are also offering sourcing services for hard-to-find parts. For more information, you are welcome to text me or visit our site at www.shareway-tech.com and www.smpsflybacktransformer.com

2022

07/12

We are now releasing our brand new PLC (power line communications) transformer ST5001NL

We are now releasing our brand new PLC (Power Line Communication ) transformer, Part number ST5001NL.   ST5001NL is a transformer with 1:1 trun ratios , OCL 500uH~160uH @ 100KHz / 5mVrms . which is suitable for PLC Power control board application . This transformer has a high Isolation voltage, which is 4500Vrms 2mA in 3 Seconds.      What is Power Line Communication? Power Line Communication or short for PLC is a communication method of the power supply and data transfer take place at the same time on one cable. PLC also comes up in connection with terms such as  “IoT“ and “Smart Home“.  This involves the interaction between EVs, PHEV,  and the charging stations, which is known as the electric vehicle supply equipment. Since 2014, ISO/IEC 15118-5  has made the framework for the intelligent AC and DC charging of EVs. According to these standards, HomePlug Green PHY™ (HPGP) is scheduled as the standard for the PLC data transfer during plug-in charging.     Solution for EVs Charging     Electrical Vehicles Charging requires critical power, especially at peak times, this can cause particular challenges to grid utilization. This makes it very important for the info to went through via the charging cable to the network operator, which includes the charging time that we wanted, the real-time status, roaming information. From Shareway we offer two special solutions for these coupling transformers.         For more please feel free to contact us, we are available 7x24h to Share our successful Way with you.

2019

07/05

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